Great Sand Dunes, San Luis Valley, Colorado
Castalia Institute · Design Document v0.1

Autonomous
Field Rover

A modular robotic platform for environmental sensing, terrain exploration, and autonomous navigation—built for the high desert.

Environmental Sensing Terrain Mapping Autonomous Navigation Scientific Fieldwork
Desert Steppe
Volcanic Gravel
Alluvial Fans
Scrubland
San Luis Valley
01

Project Overview

SunFounder GalaxyRVR — 6-wheel rocker-bogie rover with solar panel

The Autonomous Field Rover (AFR) is designed to operate reliably in dust, wind, temperature swings, and remote locations—conditions typical of the San Luis Valley and similar high-desert environments.

Autonomous Navigation

GPS waypoint following, SLAM-based mapping, and obstacle avoidance across unstructured terrain.

Environmental Sensing

Temperature, humidity, barometric pressure, VOC, and soil moisture data collection.

Terrain Mapping

Stereo vision and LiDAR-based 3D terrain reconstruction for geological survey.

Long-Duration Operation

LiFePO4 batteries with optional solar charging for 4–10 hour autonomous missions.

-20°C–40°C
Temperature Range
High
Dust Exposure
Strong
Wind Conditions
Uneven
Terrain Profile
02

System Architecture

Rover System

Mobility Platform

  • Aluminum extrusion frame
  • Sealed electronics compartment
  • Differential or 4WD rocker-bogie
  • Pneumatic ATV wheels (25–35 cm)
Length80–120 cm
Width60–80 cm
Height40–70 cm
Weight25–40 kg

Compute & Control

  • NVIDIA Jetson Orin Nano (primary)
  • Orange Pi 5 / Raspberry Pi 5
  • ESP32-S3 microcontroller layer
  • ROS2 + Nav2 stack
OSUbuntu / Debian
FrameworkROS2
NavigationNav2 + RTAB-Map
MCUESP32-S3 / STM32

Sensor Suite

  • u-blox ZED-F9P GNSS (RTK)
  • Bosch BNO085 IMU
  • OAK-D stereo camera
  • BME688 environmental
GPS accuracy~2 cm (RTK)
VisionStereo depth
EnvironmentalT / H / P / VOC
SoilMoisture probe

Power System

  • LiFePO4 24V battery pack
  • 20–40 Ah capacity
  • Optional 200–400W solar
  • MPPT charge controller
ChemistryLiFePO4
Voltage24V
Runtime4–10 hours
Solar200–400W
Reference Platform

SunFounder GalaxyRVR

The GalaxyRVR Mars Rover Kit serves as a prototyping reference—a rocker-bogie suspension system, ESP32 camera, solar charging, and Arduino-based control in a compact, terrain-ready package.

  • 6-wheel rocker-bogie suspension (aluminum alloy)
  • ESP32 CAM with real-time FPV
  • Solar panel + rechargeable battery
  • Ultrasonic & infrared obstacle avoidance
  • Arduino Uno R3 compatible
  • RGB LED strips for low-light operation
SunFounder Product Page
SunFounder GalaxyRVR climbing volcanic rock with rocker-bogie suspension
Rocker-Bogie Suspension
03

Sensor Suite & Communications

Navigation

GNSS — u-blox ZED-F9P

Multi-band RTK-capable receiver delivering ~2 cm positional accuracy for precise waypoint navigation and geo-referenced data collection.

RTK: ~2 cm Multi-band L1/L2
Navigation

IMU

Bosch BNO085 or ICM-20948 for orientation and dead reckoning between GPS fixes.

9-DOF Sensor fusion
Vision

Stereo Camera

OAK-D or ZED Mini for real-time depth mapping and obstacle detection.

Depth map Neural inference
Vision

Monocular Camera

Sony IMX sensor with M12 lens for terrain classification and navigation AI.

Classification Nav AI
Environmental

BME688

Temperature, humidity, barometric pressure, and VOC gas sensing in a single module.

T / H / P VOC
Communications

Multi-link Connectivity

Wi-Fi (100–300 m primary), LoRa or LTE for long-range, optional Starlink base station. Telemetry includes GPS, battery, speed, sensor data, and system health.

Wi-Fi LoRa LTE Starlink
04

Autonomy Modes

01

Manual

Direct teleoperation via Wi-Fi. Operator drives the rover remotely with live FPV camera feed and full sensor telemetry overlay.

Teleoperation
02

Assisted

Human-directed with autonomous obstacle avoidance. The rover overrides commands that would cause collisions while maintaining operator intent.

Obstacle Avoidance
03

Autonomous

Mission-based navigation: waypoint following, autonomous mapping, and survey task execution with full SLAM and path planning.

Mission Planning

Software Stack

ROS2 Robotics framework
Nav2 Navigation stack
RTAB-Map Visual SLAM
ORB-SLAM Feature-based SLAM
Ubuntu Operating system
ESP-IDF MCU firmware
05

Data Collection

Imagery

Geo-tagged stereo and monocular photography for terrain classification and visual survey.

Terrain Elevation

3D point clouds and elevation models from stereo reconstruction.

Environmental

Time-series measurements of temperature, humidity, pressure, VOC, and soil moisture.

GPS Tracks

RTK-precision trajectory logging for mission replay and coverage analysis.

06

Development Phases

Phase 1

Prototype

  • Basic driving and motor control
  • Camera streaming (FPV)
  • Teleoperation via Wi-Fi
Phase 2

Sensor Integration

  • RTK GPS integration
  • IMU fusion
  • Environmental sensor array
Phase 3

Autonomy

  • SLAM implementation
  • Obstacle avoidance
  • Waypoint navigation
Phase 4

Field Deployment

  • Long-duration outdoor missions
  • San Luis Valley field trials
  • Data pipeline validation
07

Estimated Budget

Component Estimated Cost
Chassis$300
Motors$300
Wheels$150
Jetson / SBC$300
Sensors$400
Battery$250
Misc Electronics$200
Estimated Total $1,800 – $2,500
08

Future Extensions

Robotic Arm

Manipulator for sample collection and instrument placement.

Soil Sampler

Automated core sampling for geological and biological analysis.

Drone Docking

Aerial survey companion with autonomous launch and recovery.

Environmental Station

Deployable weather station for long-term monitoring.

Swarm Robotics

Multi-rover coordination for large-area survey missions.